PLC Controls Engineer

Nesco Resource

Typical Hours: 8 AM–5 PM (may vary); 40–60 hours/week onsite

Interview Format: Microsoft Teams Video

Role Overview

We are seeking a PLC Controls Engineer II with deep expertise in industrial automation and material handling systems. This role is focused on commissioning and supporting high-speed sortation and conveyor systems across multiple U.S. client sites. Studio 5000 proficiency is required, along with experience in Allen-Bradley PLCs and HMI development. Candidates with a background in post and parcel operations are strongly preferred.

Key Responsibilities

  • Lead commissioning of PLC and HMI software for automated material handling systems.
  • Program and troubleshoot Allen-Bradley PLCs using Studio 5000.
  • Perform I/O validation, QA/QC testing, and system readiness checks.
  • Support BUAT/UAT/FAT testing and provide post-installation support.
  • Maintain technical documentation and ensure safety compliance.
  • Collaborate with cross-functional teams and provide customer training.

Travel & Work Expectations

  • Travel Scope: ~90% nationwide travel to ~20 U.S. locations.
  • Onsite Schedule: Typically 10 days onsite, 4 days offsite (e.g., Mon–Fri/Sat, then Mon–Thu/Fri).
  • Site Duration: 2–6 weeks per site; may rotate between multiple sites.
  • Office Work: When not traveling, work is based in Mason, OH. Flexibility may be considered.
  • Travel Reimbursement: Submit weekly expenses via Misc invoice. Travel and expenses are invoiced monthly under a PO.

Required Qualifications

  • Bachelor's degree in Engineering.
  • 4 years of experience in controls engineering for material handling systems.
  • Must-have: Proficiency with Studio 5000 and Allen-Bradley PLCs.
  • Experience with conveyors, sorters, and high-speed sortation systems.
  • Familiarity with post and parcel operations is a strong plus.

Technical Skills

  • PLC & HMI: Allen-Bradley, Beckhoff, Wonderware Aveva Edge, FactoryTalk View.
  • Drives & Interfaces: VFDs, scanner integration (SICK, Cognex), machine vision.
  • Software Tools: Studio 5000, RSLinx, Aveva Edge, AutoCAD, AutoCAD Electrical, Ignition, SOPAS, SST Profibus, Datalogic DataMan.
  • Networking: Ethernet/IP, Profibus, industrial protocols.

Soft Skills

  • Strong project planning and budgeting capabilities.
  • Excellent communication and documentation skills.
  • Ability to work independently and in fast-paced environments.

Preferred Background

Candidates from Client Technologies or Factory Technologies with post and parcel project experience are highly preferred.

Nesco Resource offers a comprehensive benefits package for our associates, which includes a MEC (Minimum Essential Coverage) plan that encompasses Medical, Vision, Dental, 401K, and EAP (Employee Assistance Program) services.

Nesco Resource provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.

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Confirmed 18 hours ago. Posted 2 days ago.

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