Mastech Digital

Mastech Digital provides digital and mainstream technology staff as well as Digital Transformation Services for all American Corporations. We are currently seeking a Senior Controls Engineer for our client in the Engineering Solutions domain. We value our professionals, providing comprehensive benefits and the opportunity for growth. This is a Permanent position, and the client is looking for someone to start immediately.

Duration: Full-time

Location: Addison, TX

Salary: $130,000-$165,000/Annually

Role: Senior Controls Engineer

Primary Skills: Engineering

Role Description: The Senior Controls Engineer must have 10+ years of experience. For this role, you must be a highly skilled and experienced Senior Controls Engineer to join the team.

This role requires expertise in implementing automation solutions using PLC, HMI, SCADA, and DCS/Delta V platforms. As a key member of the team, you will work directly with customers, lead engineers, and ensure the successful design, implementation, and commissioning of automation systems. This role requires strong problem-solving skills, technical proficiency, and the ability to foster customer relationships and secure repeat business.

Major Responsibilities:

• Automation System Design & Implementation: Lead the design, development, and implementation of innovative automation solutions. This includes developing control system architecture, selecting components, detailing schematic diagrams, programming controllers (PLC, DCS/Delta V), and programming HMI/SCADA systems.
• Programming & System Development: Implement control systems using programming languages such as Ladder Logic, Sequential Function Chart, Structured Text, and other relevant languages. Knowledge of VBA, .NET, SQL, and Python for HMI/SCADA system development is preferred.
• Networking & Protocols: Design and implement industrial networking systems to connect control components and instrumentation using protocols such as Ethernet/IP, ProfNet, and Modbus.
• Project Management: Manage large-scale projects (up to $10M), including developing execution plans, budgets, work breakdown structures, scheduling, time tracking, financial tracking, and reporting. Identify and resolve project issues, manage conflicts, and ensure overall project profitability.
• Leadership & Mentorship: Serve as a technical lead, guiding engineers and technicians, and providing mentorship to junior staff. You may also act as a Project Manager for smaller projects.
• Customer Interaction & Business Development: Work closely with customers to identify requirements, develop specifications, and deliver solutions. Secure repeat business by maintaining strong customer relationships.

Minimum Requirements:

Education:

• Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience.

Experience:

• Over 8 years of experience with automation systems and platforms, including:
• In-depth knowledge of Emerson DeltaV platform
• Experience with PLC-5 to ControlLogix conversions
• Expertise in PLC hardware/software platforms such as Rockwell Automation, Siemens, and Modicon
• Strong understanding of HMI/SCADA platforms (e.g., Rockwell FactoryTalk, Aveva System Platform, Ignition, Siemens WinCC)
• In-depth knowledge of DCS systems, particularly Emerson DeltaV
• Project management experience; PMP certification is a plus
• Familiarity with Batch/Recipes, OEE, MES, and ERP systems
• Experience with electrical schematics, power distribution, control panels (up to 480VAC), and NEC standards
• Experience with AutoCAD is preferred
• Proven ability to lead and mentor a team of engineers/technicians
• Professional references from a subordinate, peer, and manager
• Ability to travel up to 25%

Preferred Experience:

• Experience in industries such as Semiconductor, Life Sciences, Building Automation, Food & Beverage, Water Treatment, and general manufacturing.

Physical Demands of the Position:

• Ability to see, perceive colors, hear, speak clearly, and have manual dexterity.
• Ability to drive, lift objects, mount/dismount equipment, and perform pushing/pulling tasks as needed.

Working Environment:

Standard office environment with occasional travel to on-site locations and diverse industrial environments.

Frequent use of computers, phones, and office equipment.

Education: Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience

Experience: Minimum 10+ years of experience

Relocation: This position will cover relocation expenses

Travel: 25% travel

Local Preferred: Yes

Note: Must be able to work on a W2 basis (No C2C)

Recruiter Name: Devyanshu Pawar

Recruiter Phone: 412-490-7931

Benefits:

This is a direct hire position, and the hired applicant will receive our client’s benefits package.

Mastech Digital is an Equal Opportunity Employer - All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.