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At GE Appliances, a Haier company, we come together to make “good things, for life.” As the fastest-growing appliance company in the U.S., we’re powered by creators, thinkers and makers who believe that anything is possible and that there’s always a better way. We believe in the power of our people and in giving them the freedom to explore, discover and build good things, together. 

The GE Appliances philosophy, backed by three simple commitments defines the way we work, invent, create, do business, and serve our communities: we come togetherwe always look for a better way, and we create possibilities

Interested in joining us on our journey? 

The Senior Manufacturing Quality Engineer executes operational and strategic efforts focused on product quality improvement, with primary oversight of the product/component testing and manufacturing control plan (MCP) auditing processes in an assigned manufacturing area supporting the Plastics COE. This role will own and drive our Appliance Park AP4 site supplier quality SCAR, NCR, and billback process.

Position

Senior Manufacturing Quality/Site Supplier Quality Engineer (MQE/SSQE)

Location

USA, Louisville, KY

How You'll Create Possibilities

Job Responsibilities:

  • Collaborate with factory operations team to improve product quality through the identification and elimination of root cause of issues. Utilize Lean manufacturing concepts to facilitate the success and validation of manufacturing processes. Communicate opportunities and project status with COE Operations and Quality Leaders and cross-functionally.
  • Respond to abnormalities in product and component testing results.
  • Coach Zone Leaders to ensure escalation processes are followed for quality-related issues.
  • Partner with plant operations personnel to promote a team that reacts aggressively to factory inefficiencies, and escalates issues as necessary, to drive their resolution.
  • Live, promote and support the Appliance Performance System (APS) philosophy and drive continuous improvement in the quality area.
  • Work with AQE to drive selection of Critical to Quality characteristics (CTQs) to the vital few. Implement the appropriate measurement method on selected CTQs.
  • Work with BQL/operations team to determine projects & quarterly goals to improve yield, scrap, SCR and other COQ metrics.
  • Work with QSL and PIE’s to prioritize funding/resources.
  • Support work station documentation process; create, update and maintain Manufacturing Control Instructions (MCIs), visual aids and quality alerts (single point lessons) as needed.
  • Provide guidance to the broad New Product Introduction (NPI) team regarding manufacturing process capabilities for application to new designs, processes or geometries. Evaluate and implement new testing technologies to support new product innovations, while improving outgoing quality.
  • Own all aspects of the testing process, including data analysis to drive yield, COQ and scrap metrics as defined in goals & objectives. Drive escalation of product, process, part and/or tester issues. Ensure MCI/MCP is followed and audit the test process & the pass/fail limits. Work with the PIE’s and Technology to drive immediate actions/projects to improve metrics.
  • Oversee calibration and PM of process validation of test equipment and gauges. Oversee maintenance of all test equipment where applicable.
  • Coordinate with subsystem and testing teams to modify/improve testing logic. Work with Change Control Team to coordinate deviations and issue BCR if changes are implemented.
  • Provide technical ownership to drive the development, procurement and implementation of factory quality measurement systems including gaging, test equipment, go/no-go decisions, and coordinate measurement (CMM) test systems.
  • Analyze data as part of Statistical Process Control (SPC) and implement escalation plans as required by MCI/MCP. Create SPC for key metrics per the MCP. Monitor data trends and identify root cause if out of control and lead corrective actions.
  • Provide technical ownership to drive the development, procurement and implementation of factory quality measurement systems including gaging, test equipment, go/no-go decision and coordinate measurement (CMM) test systems.
  • Site Supplier Quality Engineer responsibilities include:
  • Work closely with the manufacturing team and quality engineers to identify supplier-provided part issues; lead problem definition and reactive problem solving through containment, identification of root cause and corrective action with SCAR.
  • Interface with SQE team. Ensure supplier issues are being addressed and followed up on.
  • Work with suppliers and third-party resources as needed to rework defective parts, lead inspections, and ensure proper deviation procedures are followed.
  • Complete NCR, SCAR, and billbacks for supplier non-conformities.

What You'll Bring to Our Team

What you need to succeed

Position Requirements:

  • Experience with manufacturing quality/quality improvement projects and/or process improvement in a fast-paced, high volume manufacturing environment
  • Experience with Lean manufacturing principles
  • Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members)
  • Good communication skills – will be expected to provide program report outs to cross-functional team.
  • Good organizational, project management and presentation skills to interact with all levels within the organization and with suppliers and vendors
  • Demonstrated ability to take ownership of cross-functional program deliverables and ability to drive decisions based on the overall benefit to the company
  • Leadership experience or has played a lead role in the definition, design, implementation and troubleshooting of quality and/or manufacturing processes.
  • Project tracking and detailed planning skills required.

Minimum Qualifications:

  • Bachelor of Science Degree in Engineering or related discipline
  • 5+ years of experience with manufacturing quality/NPI quality projects and process improvement
  • Experience interpreting data to solve problems associated with high volume, short cycle manufacturing of consumer products.
  • Experience in development or sustaining of instrumented electromechanical equipment.
  • Excellent communication, presentation and facilitation skills Technical Degree or equivalent experience.
  • Demonstrated ability to drive continuous improvement in a manufacturing environment.
  • Computer literate and skilled in Excel, Word, PowerPoint, Minitab and Outlook.

Preferred Qualifications:

  • Six Sigma Certified
  • Master Molder Certification
  • Quality Leadership experience
  • Lean Manufacturing experience
  • Experience in injection molding, appliances or similar high -volume manufacturing processes

Working Conditions:

  • Working conditions are normal for a high-volume manufacturing environment.
  • Working in this environment requires the use of safety equipment to include but not limited to; eye safety glasses, hearing protectors, work boots, and hardhats.
  • These roles will require frequent walking in a manufacturing plant environment.
  • Travel (up to 10%) to suppliers and other manufacturing locations as needed.
  • This position will be located in Louisville, KY.
  • Hours & Weekends: Working off-shift and weekends may be required

Our Culture

At GE Appliances, creativity meets passion and conversations lead to exceptional outcomes and experiences. We respect and value the unique backgrounds and experiences that everyone brings to GE Appliances. We believe a diverse workplace, where everyone is included and people can be their true and authentic selves, fosters creativity and innovation. We know our differences are our greatest strength. The very best innovations across every function of a company come from diverse teams. Our commitment to ensuring a safe and inclusive workplace where everyone is valued allows employees to perform at their best, every day. Diversity at GE Appliances helps us achieve zero distance to our owners, innovate smartly and connect to the communities and customers we serve. We encourage and support the ideas, aspirations, and the wellbeing of everyone - our employees and our communities

GE Appliances is a trust-based organization. It is important we offer our employees the flexibility they need to do their best work while balancing the needs of the business and individuals. When you join GE Appliances, you will have the opportunity to work with your leader to create a flexible work arrangement that balances the needs of the individual, team, and organization.

GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

GE Appliances participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S

If you are an individual with a disability and need assistance or an accommodation to use our website or to apply, please send an e-mail to ask.recruiting@geappliances.com

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Confirmed 14 hours ago. Posted 22 days ago.

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